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font-size:14px; padding:5px 0 5px 0px;"><font style="color:;">SMT贴片加工过程中必须注意的细节</font></div> <div style="text-align:right; line-height:22px; color:#999; padding-bottom:5px;">时间：2017-03-30 15:21:25</div> <div style="line-height:180%;"><span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px">在每个生产车间内部，都会有SMT贴片加工流水线。在这条流水线上，我们可以分成以下几个部分。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 1、无铅锡膏印刷机</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 在这一部分，我们使用的机器是SMT半 - 全自动印花机。在此操作中，我们应该注意的钢网和PCB段，钢网孔和PCB焊盘必须完全重合，3块试验后确定，开始正常生产。后打印每个PCB都要进行自检，锡膏印刷不允许很多锡条，锡，甚至锡，迁移等不良现象。打印不良品要仔细清洗。及时擦去钢丝网。及时补充贴，确保焊膏的钢网轧制量。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 2、小型物料的贴装</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 这个过程中我们使用的机器是CP机。可快速安装材料。在开始之前，需要做的工作，如安置材料，机器的定位，在机器黄灯亮时，应准备，以填补材料。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 3、大型物料的贴装</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 这个过程是为了帮助大型材料的PCB中加入CP机无法安装，如水晶前。这个环节，我们使用了XP的机器。它可以实现巨大的物质自动安装。通知过程类似于CP。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 4、炉前QC</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 这个链路是整个SMT工艺的一个重要部分。这个过程可以确保所有的半成品在炉子的是完全没有问题的，所以称为炉子的QC。这个职位通常是用在QC检查从PCB板的机器耗尽。要查看是否有渗漏，部分材料等的问题。然后，将纸做的漏或部分材料的手动校正。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 5、回流焊</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 其作用是使焊膏回流熔化的布局，从而使材料被焊接到板紧。这个过程需要机器以波峰焊。波峰焊应当指出，有几点。首先是在炉的温度调节，这需要考虑到在PCB板的热和材料等的耐热性的程度，然后将设置的最佳温度，以便在PCB板是基本上后没有问题炉内。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 6、炉后QC</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 质量是企业的生命。在炉中，肯定会遇到一些问题，如空气焊接，焊缝，焊等。因此，如何发现这些问题呢？我们一定要在这个环节也与过去的QC，炉板后进行测试的问题。然后手动修改。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 7、QA抽检</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 当所有的自动后装配过程中消失了，我们还有最后一步，它是采样。采样这一步，可以大致计算生产我们的产品，合格率，也就是质量。当然，采样必须仔细做好每一步，不要错过每一个细节上的布局，从而保证了公司产品的质量。</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <span style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px"> 8、入库</span><br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; letter-spacing: normal; background-color: rgb(255,255,255); text-indent: 0px; -webkit-text-stroke-width: 0px" /> <br style="white-space: normal; word-spacing: 0px; text-transform: none; color: rgb(68,68,68); font: 14px/24px 'Microsoft YaHei'; widows: 1; 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